Service instructions for removing and installing the monitor in Force Radion Countertop and Fun Zone Jr. games, including bezel and board removal.
COPYRIGHT © 2004 MERIT INDUSTRIES, INC.
ATTENTION:
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC DEVICES
Removal/Installation of Monitor -
FORCE Radion Countertop/Fun Zone JR.
Troubleshooting Information - Removal/Installation of Monitor -
FORCE Radion Countertop/Fun Zone JR.
Megatouch FORCE Technical Reference Manual
Monitor Removal
1. Turn off and unplug the game.
2. Unlock and open/remove the side doors and the rear door.
3. Remove the screw securing the strain relief cord to the rear door, then remove the monitor
control board from the velcro on the rear door.
4. Remove the screws holding the rear bezel to the game and remove the bezel. Five screws
fasten the top edge of the bezel and 2 on each side fasten the bottom. See Figure 1.
5. Remove the 4 screws holding the front bezel to the game and remove the bezel. Two screws
fasten the top of the bezel and 1 screw on each side fastens the bottom. See Figures 1 and 2.
6. Disconnect all connections to the motherboard, as well as the touchscreen and centronics
power connectors from the power supply harness.
7. Unscrew the 2 thumbscrews securing the motherboard mounting tray to the game and remove
the motherboard and mounting tray. NOTE: Be sure to read the Motherboard Handling Pre-
cautions before handling the board.
8. Locate the hard drive and remove the 2 screws securing the hard drive mounting bracket to
the game (see Figure 3), then remove the hard drive assembly until you’re able to disconnect
the hard drive power connector.
9. Unscrew the thumbscrew securing the fan assembly, disconnect the 2-pin fan power connec-
tor, and remove the fan assembly from the game. See Figure 3.
10. Unscrew the 2 thumbscrews securing the touchscreen controller mounting plate and remove
the touchscreen controller assembly. After removing the two thumbnuts securing the touch-
screen controller to the mounting plate, disconnect the cable from the back of the controller
and disconnect the Molex connector connecting the orange and gray wires (from the touchscreen
controller cable) to the main power harness.
11. Remove the 2 cable clamps fastening the power harnesses to the game.
12. Disconnect the power supply line cord, then unscrew the thumbnut securing the power supply
to the game. After disconnecting the second fan power connector and the power supply con-
nector from the I/O board, remove the power supply from the game. NOTE: Be sure to note
the orientation of the wiring when disconnecting the fan power connector.
13. Pull out the coin rejector (see Figure 4) and remove the single fan assembly (attached to the
game chassis with 1 thumbnut).
14. Remove the coin rejector chute (secured with 4 nuts and washers) and the coin chute (secured
with 2 nuts). See Figure 4. NOTE: You may need to move the speaker assembly aside to
access the nuts securing the coin chute.
15. Remove the 2 screws fastening the optical coin sensor (see Figure 4) to the game.
16. Remove the 2 nuts fastening the monitor assembly to the metalwork inside the game. You will
also need to remove the cable clamp secured by one of the nuts.
17. Remove the nut and screw securing the strain relief cord to the inside of the game.
COPYRIGHT © 2004 MERIT INDUSTRIES, INC.
ATTENTION:
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC DEVICES
Removal/Installation of Monitor -
FORCE Radion Countertop/Fun Zone JR.
Troubleshooting Information - Removal/Installation of Monitor -
FORCE Radion Countertop/Fun Zone JR.
Megatouch FORCE Technical Reference Manual
18. Remove the 2 screws fastening the coin harness connector (see Figure 4) to the monitor
assembly.
19. Disconnect the line cord from the monitor assembly, then disconnect the ground wire and
monitor signal cable from the mounting standoff on the game chassis.
20. Remove the 3 screws fastening each side of the monitor assembly to the game chassis (one
screw will also be securing a cable clamp and another will be securing the angled bracket on
the edge of the monitor chassis board). Then carefully remove the monitor assembly from the
game.
Monitor Installation
1. Replace the monitor assembly in the game and fasten it to the chassis with the 3 screws (also
fasten the cable clamp and angled bracket with the appropriate screw).
2. Replace the ground wire and monitor signal cable on the mounting standoff on the game
chassis, then connect the line cord to the monitor assembly.
3. Fasten the coin harness connector to the monitor assembly with the 2 screws (see Figure 4).
4. Fasten the strain relief cord to the inside of the game with the nut and screw.
5. Fasten the monitor assembly to the metalwork inside the game with the 2 nuts. One of the
nuts will also secure the cable clamp.
6. Fasten the optical coin sensor (see Figure 4) to the game with the 2 screws.
7. Replace the coin rejector chute and secure it with the 4 nuts and washers, then secure the coin
chute with the 2 nuts. See Figure 4. Also replace the speaker assembly if you moved it in
order to access the nuts securing the coin chute.
8. Replace the single fan assembly and fasten it to the game chassis with the thumbnut, then
replace the coin rejector (see Figure 4).
9. Replace the power supply in the game and secure it with the thumbnut, then reconnect the
power supply line cord. Also reconnect the power supply connector and fan power connector
to the I/O board.
10. Replace the 2 cable clamps and refasten the power harness to the game.
11. Connect the touchscreen cable in the back of the touchscreen controller and also reconnect
the touchscreen power connector to the main power harness. After securing the controller on
the mounting plate with the 2 thumbnuts, replace the touchscreen controller assembly in the
game and fasten the mounting plate with the 2 thumbscrews.
12. Replace the fan assembly in the game and reconnect the fan power connector, then tighten
the thumbscrew securing the fan assembly. See Figure 3.
13. Reconnect the hard drive power connector to the hard drive, then replace the hard drive in the
game and secure it with the 2 screws (see Figure 3).
14. Replace the motherboard and mounting tray in the game and secure the tray with the 2 thumb-
screws.
COPYRIGHT © 2004 MERIT INDUSTRIES, INC.
ATTENTION:
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC DEVICES
Removal/Installation of Monitor -
FORCE Radion Countertop/Fun Zone JR.
Troubleshooting Information - Removal/Installation of Monitor -
FORCE Radion Countertop/Fun Zone JR.
Megatouch FORCE Technical Reference Manual
15. Reconnect the touchscreen and centronics power connectors to the power supply harness,
then reconnect all connections to the motherboard.
16. Replace the front bezel and fasten it to the game with the 4 screws. Two screws will fasten the
top of the bezel and 1 screw on each side will fasten the bottom. See Figures 1 and 2.
17. Replace the rear bezel and fasten it to the game with the 7 screws. Five screws will fasten the
top edge of the bezel and 2 on each side will fasten the bottom. See Figure 1.
18. Replace the monitor control board on the velcro on the rear door, then replace the screw
securing the strain relief cord to the rear door.
19. Close/replace and lock the rear door and the side doors.
20. Plug in and turn on the game.
21. Calibrate the touchscreen.
FIGURE 1 - MONITOR REMOVAL
SCREWS SECURING REAR
BEZEL (5 PLACES)
SCREW
SECURING
FRONT BEZEL
(BOTH SIDES)
SCREW
SECURING
REAR BEZEL
(BOTH SIDES)
COPYRIGHT © 2004 MERIT INDUSTRIES, INC.
Troubleshooting Information - Removal/Installation of Monitor -
FORCE Radion Countertop/Fun Zone JR.
Megatouch FORCE Technical Reference Manual
FIGURE 2 - MONITOR REMOVAL -
SCREWS SECURING FRONT BEZEL
FIGURE 3 - MONITOR REMOVAL
SCREWS
SECURING HARD
DRIVE MOUNTING
BRACKET
THUMBSCREW
SECURING FAN
ASSEMBLY
FAN POWER
CONNECTOR
COPYRIGHT © 2004 MERIT INDUSTRIES, INC.
Troubleshooting Information - Removal/Installation of Monitor -
FORCE Radion Countertop/Fun Zone JR.
Megatouch FORCE Technical Reference Manual
FIGURE 4 - MONITOR REMOVAL
OPTICAL COIN
SENSOR
COIN REJECTOR
COIN HARNESS
CONNECTOR
COIN CHUTE
Converted from the original PDF for faster on-screen reading. Use Download PDF for the source document.